Power System Solutions offers complete conveyor belt assembly services — from belt selection and splicing to precision installation, tracking setup and commissioning. We combine product knowledge, skilled fitters and field-tested procedures to deliver reliable conveyor systems that perform under heavy loads and harsh conditions.

Assembly & installation services

Our assembly service covers every stage required for a trouble-free conveyor start-up:

• Belt selection — choosing correct belt construction, carcass and top cover for your application.
• Precision splicing — vulcanised and mechanical splices with certified joint integrity.
• Frame & idler alignment — ensuring straight tracking and correct idler geometry.
• Tensioning & tracking setup — correct belt tension, centre guiding and tracking adjustments.
• Pulley installation & lagging — drive/tail pulley fitment with anti-slip lagging options.
• Commissioning & load testing — functional checks, load runs and belt condition validation.

Belt splicing options we provide

We offer industry-standard splicing techniques tailored to application and downtime constraints:

• Hot vulcanisation — permanent joint for high-load conveyors and long service life.
• Cold vulcanisation — field-friendly option with fast cure times.
• Mechanical splicing — quick repair solution for emergency replacements or temporary fixes.

Why professional assembly matters

Poor assembly causes tracking issues, premature belt wear and unplanned downtime. Our trained teams follow proven procedures and use:

• Correct tooling: splice presses, tension meters and alignment lasers for precise work.
• Quality materials: premium belts, adhesives and lagging for durable joints and traction.
• Documentation: service reports, splice records and maintenance recommendations for traceability.

Maintenance & planned care

After installation we offer preventive maintenance programs to protect your investment:

1. Routine inspections — belt condition, splice health and idler/bearing checks.
2. Belt tracking & tension adjustments to prevent edge damage.
3. Scheduled re-lagging, splice refurbishment and component replacement.
4. Emergency call-out and rapid splice repair to reduce production losses.

Industries & applications

Our conveyor belt assembly services support mining, quarrying, cement, ports, recycling and manufacturing plants — tailored solutions for heavy-duty bulk handling.

Get a quote & site assessment

Need a full conveyor belt assembly, splice or on-site survey? Contact our team, download the conveyor assembly checklist, or message us on WhatsApp: +91 9334008362. Share belt specifications, conveyor length, load and environment for a fast, accurate proposal.

Power System Solutions — professional conveyor belt assembly, certified splicing, precision installation and ongoing maintenance to keep material handling running smoothly.